VSV stage — vane proportion variants

The same mechanism (one-piece carrier ring, pressed bushings, spindle-mounted cambered vanes, lever + pin + bearing ball on a unison ring) rebuilt from DESIGN overrides. The shipped stage puts a 25 mm chord on an 81 mm pitch — solidity 0.3 where a real compressor stator runs 1.0–1.4 — so the vanes read as pegs.

Baseline (shipped)

as shipped — hub/tip 0.81, solidity 0.31

Baseline (shipped) open
open
Baseline (shipped) mid
mid
Baseline (shipped) closed
closed

vsv_baseline.glb · vsv_baseline_open.glb · vsv_baseline_mid.glb · vsv_baseline_closed.glb

Rear-stage annulus, real chord

same Ø500 hub / Ø620 casing, chord 2.3×: solidity ~0.8, AR ~1

Rear-stage annulus, real chord open
open
Rear-stage annulus, real chord mid
mid
Rear-stage annulus, real chord closed
closed

vsv_rear_stage.glb · vsv_rear_stage_open.glb · vsv_rear_stage_mid.glb · vsv_rear_stage_closed.glb

Mid-stage: taller annulus

hub/tip 0.74 (80 mm span), 24 vanes, solidity ~0.85, AR ~1.3

Mid-stage: taller annulus open
open
Mid-stage: taller annulus mid
mid
Mid-stage: taller annulus closed
closed

vsv_mid_stage.glb · vsv_mid_stage_open.glb · vsv_mid_stage_mid.glb · vsv_mid_stage_closed.glb

Front-stage: hub/tip 0.66, 32 vanes

hub/tip 0.66 (105 mm span), 32 vanes, solidity ~1.15, AR ~1.8 — textbook VSV stage

Front-stage: hub/tip 0.66, 32 vanes open
open
Front-stage: hub/tip 0.66, 32 vanes mid
mid
Front-stage: hub/tip 0.66, 32 vanes closed
closed

vsv_front_stage.glb · vsv_front_stage_open.glb · vsv_front_stage_mid.glb · vsv_front_stage_closed.glb

Baseline (shipped)Rear-stage annulus, real chordMid-stage: taller annulusFront-stage: hub/tip 0.66, 32 vanesrealistic band
Vanes24242432
Hub / tip radius250 / 310 mm250 / 310 mm230 / 310 mm205 / 310 mm
Hub-to-tip ratio0.8060.8060.7420.661real VSV stages 0.6–0.75
Span60 mm60 mm80 mm105 mm
Chord root / tip26 / 24 mm60 / 56 mm60 / 56 mm60 / 56 mm
Pitch at mean radius73.3 mm73.3 mm70.7 mm50.6 mm
Solidity (chord / pitch)0.340.790.821.15real stators 1.0–1.4
Aspect ratio (span / chord)2.41.031.381.81real VSVs 1.2–2.5
Platform buttonØ30 — chord 26 inside the Ø30 buttonØ30 — airfoil overhangs the Ø30 buttonØ30 — airfoil overhangs the Ø30 buttonØ30 — airfoil overhangs the Ø30 button; lever trimmed to Ø24 hub / 7 mm tip
Bores cut2 (smoke run)2 (smoke run)2 (smoke run)2 (smoke run)
Clearance sweepall mates in bandall mates in bandall mates in bandall mates in band
Mass (Ti-6Al-4V)27.86 kg, 147 bodies28.8 kg, 147 bodies28.36 kg, 147 bodies29.19 kg, 195 bodies

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